Chapter 9 Design of the hydraulic circuit's local circuit and application circuit

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 9-1 direction control circuit (DIRECTION CONTROL CIRCUIT)

Tandem directional control valve circuit   

Pilot check valve locking circuit  

Pneumatic guidance control loop    

9-2  pressure control loop (PRESSURE CONTROL CIRCUIT)

Pressure setting circuit (PRESSURE CONTROL Circuit)   

No load circuit (Unloading Circuit)  

Decompression circuit (Reducing Circuit)

Booster circuit (Booster Circuit)   

 Loop sequence (Sequence Circuit)  

Counter circuit (Counterbalance Circuit)     

Accumulator circuits (Accumulator Circuit)   

9-3  Speed ​​Control Loop (FLOW CONTROL CIRCUIT)

The amount of the (Meter-in) loop   

Measure (Meter-out) circuit   

Bleeder (Bleed-off) circuit   

Deceleration circuit (Deceleration Circuit)   

Differential circuit (Differential Circuit)   

Hydraulic oil supplement circuit (Prefill Circuit)   

Synchronization circuit (Synchronizing Circuit)   

Pneumatic and hydraulic combined circuit

9-4  Hydraulic motor control circuit

String with loop  

Parallel circuit  

Constant torque circuit  

Fixed output circuit 

Hydraulic motor counterbalance circuit  

Brake circuit

9-5  Electric hydraulic control circuit

Electrical-directional control loop  

Measuring circuit 

 Measuring circuit  

Differential back road  

Two-stage transmission circuit  

Synchronous circuit of hydraulic cylinders connected in parallel 

 Synchronous circuit of hydraulic cylinders connected in series  

Decompression circuit  

Pressure holding circuit  

Counterbalance circuit  

Sequence loop  

Accumulator circuit  

 Pressure switch circuit  

Hydraulic motor circuit

9-6 Design Principles of Hydraulic Circuit

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design principle of the hydraulic circuit : P495 TOP   

   1. According to the mechanical operation mode, accuracy, efficiency, performance and use conditions, funding and other conditions as the design criteria

   2 Design of the hydraulic circuit should be as simple as possible , in order to reduce component cost

   3.  Moderately increase the system pressure and reduce the volume occupied by the system

   4. Fully understand the hydraulic load condition, movement speed, action sequence, friction coefficient and surrounding working environment and other factors.

   5. Use standard hydraulic components as much as possible, easy to replace in case of failure. 

   6. Try to avoid the vibration, noise and heat generated by the hydraulic equipment to improve efficiency. 

   7. Ensure  the safety and reliability of the system circuit . When an emergency occurs, it can be stopped urgently, and if necessary, the hydraulic cylinder can be instantly backed back.

   8. When designing, it is necessary to  consider the operation, management and maintenance issues . In case of failure, is it convenient to disassemble, disassemble and adjust.

 

nAccording to different purposes, the hydraulic control circuit can be classified as follows: TOP   

   (1) Direction control loop

   (2) Pressure control circuit

   (3) Speed ​​control loop

   (4) Hydraulic motor control circuit

   (5) Other control circuits

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 9-1 direction control circuit (DIRECTION CONTROL CIRCUIT) P495 the TOP      

 

 9-1-1 tandem directional control valve circuit    P496

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9-1-2 pilot check valve locking circuit    P496 TOP    

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9-1-3 Air pressure guidance control loop    P496 TOP    

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9-2  壓力控制迴路 (PRESSURE CONTROL CIRCUIT)   P497    TOP

9-2-1 壓力設定迴路

() 放洩閥壓力設定迴路   P498

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() 高低兩壓力放洩閥迴路   P498    TOP

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  ()  平衡活塞放洩閥之通氣孔 (Vent port) 之利用   P499    TOP

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   ()  遙控高、中、低壓放洩閥迴路   P499    TOP

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9-2-2 無負載迴路 (Unloading Circuit)   P500    TOP

() 旁通短路無負載迴路  P500

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() 中位旁通無負載迴路  P501    TOP

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Hydraulic guidance operation without load circuit   P501 TOP    

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Electromagnetic operation without load circuit   P501 TOP    

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No load circuit of high and low pressure pump   P502 TOP    

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6 )  P503 TOP of oil circuit using unloading valve    

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Variable displacement pump no load circuit   P503 TOP    

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    9-2-3 decompression circuit (Reducing Circuit)   P504 TOP    

Decompression circuit (1)

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Pressure reducing circuit (2) TOP   

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Pressure reducing circuit (3)   P505 TOP    

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Pressure reducing circuit (4)   P506 TOP    

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 9-2-4 booster circuit (Booster Circuit) P506 TOP     

Booster circuit (1)   P507

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Booster circuit (2)   P507 TOP    

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Booster circuit (3) P507 TOP      

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    9-2-5 sequence circuit (Sequence Circuit)   P508 TOP    

Sequence circuit of double cylinder double sequence valve

The set pressure of the sequence valve should be greater than the operating pressure of the hydraulic cylinder and should be less than the system pressure

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Sequence circuit   P509 TOP of double cylinder single sequence valve   

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Independent action sequence valve circuit   P509 TOP    

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High-pressure and low-pressure hydraulic pump sequence circuit P51 TOP    

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Cam operation direction control valve sequence circuit P51 TOP      

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Hydraulic guide sequence circuit  P512 TOP     

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Electrical control sequence circuit  P512 TOP     

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Sequence circuit of pressure switch and solenoid valve 4 TOP     

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9-2-6 contend circuit (counterbalance Circuit)   P514 TOP    

Vertical hydraulic cylinders or hoisting hydraulic motors often have the phenomenon of overspeed when the load falls when the hydraulic cylinders or hydraulic motors are under load. In order to avoid unexpected events, counter pressure valves can be added to apply back pressure to improve.

Hydraulic cylinder counterbalance circuit   P515

TOP

 9-2-7 accumulator circuit (Accumulator Circuit)   P515 the TOP    

n The pressure and flow of hydraulic oil in the hydraulic system will change, which affects the operation of the system, and the accumulator can absorb the steep shock pressure of the hydraulic oil, save the hydraulic energy and the shortage of the auxiliary pressure source, so if the accumulator can be used The circuit will improve the quality of the hydraulic circuit.

 Pressure buffer circuit

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Pressure maintaining circuit TOP    

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Shorten the working cycle time loop TOP    

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9-3  speed control loop (the FLOW CONTROL CIRCUIT)   P519 the TOP    

    9-3-1 amount of the (Meter-in) loop

           The flow control valve is placed on the inlet side of the hydraulic cylinder to adjust the flow to the hydraulic cylinder to control the movement speed of the hydraulic cylinder. The remaining hydraulic oil flows back to the oil tank through the drain valve. The measuring circuit is used in the case of positive load with small load inertia. In this circuit, since the sliding shaft of the directional control valve will have hydraulic oil leakage, the flow control is not correct. Efficiency is generally not high at around 30% .

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 9-3-2 Measure (Meter-out) circuit   P519 the TOP         system the flow control valve disposed at the outlet side of the hydraulic cylinder to control the amount of hydraulic oil flowing out of the hydraulic cylinder, the excess hydraulic fluid back into the tank through the drain valve , The measuring circuit is suitable for reciprocating load occasions such as machine tools and other load fluctuations due to back pressure on the oil return side. The efficiency of this loop is not high at about 30% .     
  

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    9-3-3 bleeder (Bleed-off) circuit   P521 TOP    

    The flow control valve is placed on the branch on the inlet side of the hydraulic cylinder, and excess hydraulic oil flows back to the oil tank through the flow control valve. The circuit pressure is directly determined by the working pressure of the hydraulic cylinder, so there is less heat loss and higher efficiency. The bleeder circuit is used when the load fluctuation is small. The loop efficiency is the highest of the three.

 

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9-3-4 deceleration circuit (with Deceleration Circuit) P521 the TOP     

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9-3-5 Differential Circuit (Differential Circuit)   P522 TOP    

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9-3-6 hydraulic oil supplement circuit (prefill Circuit)   P523 TOP      

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 9-3-7 Synchronizing Circuit (Synchronizing Circuit)   P526

TOP of synchronous circuit of flow control valve    

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Synchronous circuit of diverter valve   P527 TOP    

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Synchronous circuit TOP of hydraulic cylinders connected in series    

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Synchronous circuit   P528 TOP of independent hydraulic pump    

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Synchronous circuit of independent hydraulic motor P529 TOP      

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Synchronous circuit   P529 TOP that mechanically connects two hydraulic cylinders    

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    9-3-8 P530 TOP combined pneumatic and hydraulic circuit     

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9-4  Hydraulic motor control circuit   P531 TOP    

 9-4-2 series with the circuit P531 TOP     

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   9-4-2 parallel circuit P532 TOP     

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 9-4- 3 Constant torque circuit Figure 9-62 TOP      

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9-4-4 fix power circuit Figure 9-63 P533 TOP        

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    9-4-5 hydraulic motor counterbalance circuit P534 TOP      

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9-4-6 Brake circuit P535 TOP      

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9-5  Electrical hydraulic control circuit P536 TOP 9-5-1 Electrical directional control circuit      
   

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 9-5-2 measuring circuit P538 TOP      

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9-5-3 measuring circuit P539 TOP      

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    9-5-4 differential back path P5 41 is the TOP      

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    9-5-5 Two-stage speed change circuit P5 42 TOP      

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    9-5-6 synchronous circuit of hydraulic cylinders in parallel P5 43 TOP      

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    9-5-7 Synchronous circuit of hydraulic cylinders in series P545 TOP     

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    9-5-8 Pressure reducing circuit  P546 TOP     

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 9-5-9 pressure holding circuit P5 48 TOP      

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9-5-10 counterbalance circuit P5 49 TOP      

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 9-5-11 Sequence circuit P5 50 TOP      

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    9-5-12 Accumulator circuit P5 52 TOP      

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 9-5-13 Pressure switch circuit P5 53 TOP      

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 9-5-14 hydraulic motor circuit P5 54 TOP      

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