Chapter 2 Hydraulic Oil Tank and Hydraulic Oil

中文      Orang indonesia

2-1  hydraulic tank  (OIL TANK)

Structure of hydraulic oil tank 

Hydraulic Power Unit  

Requirements for hydraulic oil tank  

Maintenance and management of hydraulic oil tank

 2-2  hydraulic oil  (HYDRAULIC FLUIDS) 

Hydraulic oil task  (Purposes of Hydraulic Fluid)  

Conditions for hydraulic oil  

The nature of hydraulic oil

Pollution and treatment of hydraulic oil  

Judgment method for deterioration of hydraulic oil  

Selection principle of hydraulic oil 

Process of selecting hydraulic oil

Goto Zulie teacher teaching network gas hydraulic control practice

FIN

2-1  Hydraulic Tank  (OIL TANK)  P 365    TOP 

Hydraulic tank function:

1. Oil storage

2. Heat dissipation

3. Separation of air and impurities in the oil tank

Hydraulic Power Unit

The hydraulic oil tank is equipped with various hydraulic auxiliary equipment, such as pressure gauge, oil level gauge, thermometer, air filter, oil connection pipe, oil return connection pipe, hydraulic oil filter, drain plug, etc. Combined with hydraulic pump system, it is called Power Unit.

TOP

2-1-1  Structure of hydraulic oil tank  P 365 TOP   

TOP 

TOP

2-1-2  Requirements for hydraulic oil tank  P 368 TOP   

n1.  The storage capacity of the hydraulic oil tank should be appropriate, as shown in Table 2-1 , the hydraulic oil tank

        The capacity should be more than 3 times the LPM value of the hydraulic pump output .

n2.  There is a partition between the oil suction pipe and the oil return pipe.

n3.  Select the oil inlet of appropriate size, and the oil inlet must be equipped with a hole cover and a filter.

n4. In  order to facilitate cleaning, the hydraulic oil tank is provided with side panels of appropriate size . 

n5. An  oil drain is installed at the bottom.

n6.  Install a hydraulic filter on the suction side of the hydraulic pump, the installation position must be more than 500mm away from the bottom of the tank .

n7. The  air vent must be equipped with an air filter to prevent dirt from falling into it.

n8.  Install a thermometer and oil level gauge, so that the operator can easily monitor the oil temperature and oil level.

n9. If  necessary, a cooler must be installed to cool the oil temperature.

n10. The  fuel tank must have sufficient strength to reduce vibration and deformation.

TOP

[Technical Questions and Answers] Construction and Design of Hydraulic Oil Tanks for Construction Machinery

n( 1 ) The  oil level is too low, which affects the efficiency and working accuracy of the hydraulic system

TOP

( 2 ) The oil temperature is too high, the hydraulic oil is acidified early, which affects the lubrication effect of the machine parts  P 369   TOP

n    Petroleum hydraulic oilAbove 50 ℃ will accelerate oxidation,When the oil temperature exceeds 80 ℃, the hydraulic oil is acidified in advance , shortening the service life; the viscosity of the hydraulic oil is reduced, the lubrication effect is poor, and the machine parts are easy to wear.n TOP

( 3 ) The  air penetrates into the hydraulic oil and becomes white, and generates a large number of bubbles  P 370   TOP

    In response to the above deficiencies, it can be improved as follows:

n1.  Insert the oil return line into the proper position under the oil surface.

n2.  Move the oil return line away from the suction pipe side.

n3.  Install a partition between the suction pipe and the return pipe side of the hydraulic oil tank

TOP

TOP

( 4 )  Moisture is mixed into hydraulic oil, shortening the service life, and causing rust damage to the machine parts   P 377  TOP

      If the hydraulic oil is mixed with 0.5% ~ 2%  of water, the hydraulic oil is milky white, the hydraulic oil tank is not completely sealed or the water containing moisture is mixed into the hydraulic oil is the reason why the water is mixed into the hydraulic oil tank. Therefore, to prevent moisture from intruding into the hydraulic oil tank, the hydraulic oil tank must be completely sealed, and at the same time, the water accumulated at the bottom of the hydraulic oil tank should be discharged regularly.

nHydraulic oil : the hydraulic energy is output from the hydraulic pump, through the pipeline, various control valves, and finally reaches the power output mechanism. In this circulation, the role of hydraulic oil plays is just like the blood circulation in the human body.

nThe importance of working oil of the proper use : for example, a pump of cavitation erosion , abrasion , burnto produce phenomena, etc., as well as valves of abrasion , malfunction and other parts of the hydraulic system of abnormal wear and burned to produce phenomena such as these are because of work The consequences of improper use of oil. According to the publication of ASLE (American Society of  Lubrication Engineers)  , the cost of oil leakage due to poor working oil accounts for 80% of the total hydraulic cost . It is very uneconomical.

n1.  transmit power  (Power Transmission)

 n2.  Lubrication  (Lubrication , Figure  2-8)

n3.  rust  (Anti-rust)

n4. Sealing (Sealing , Figure    2-8)

nThe  cleaning  (Cleaning)

n6.  Cooling  (Cooling  , Figure 2-9)

TOP

TOP

TOP2-2-2  Requirements for hydraulic oil P 373 TOP     

n1. It  should have proper lubricity, no adverse effects on metal materials or oil seals, etc. At the same time, it must have the ability to prevent oil leakage of oil seals.

n2. In  order to effectively transmit power, the hydraulic oil should be incompressible, and at the same time, it should maintain good fluidity under low temperature and high pressure.

n3.  The change of hydraulic oil viscosity to temperature is small (VI value is high).

n4.  Long-term use is not prone to physical and chemical changes.

n5. It can  prevent rust or corrosion of machine parts.

n6.  Has good heat dissipation capacity.

n7.  Can quickly separate moisture, air, dust, dirt, etc.

n8.  High ignition point.

n9.  Not toxic.

2-2-3  Types of hydraulic oil   P 374

n( 1 )  Petroleum hydraulic oil

            Paraffin base  (paraffin base)  crude oil ( R68 cST  )

n( 2 )  Flame retardant hydraulic oil

             1. Emulsified hydraulic oil

             2.  Glycol  -  water hydraulic oil

n( 3 )  Synthetic hydraulic oil

            Phosphate ester hydraulic oil

TOP

2-2-4  Properties of hydraulic oil P 375 TOP    

( 1 )  Viscosity and viscosity coefficient

n1. Viscosity: The viscosity of the hydraulic oil will affect the power transmission and lubrication effect of the hydraulic device. Using the hydraulic oil with improper viscosity will cause the parts to wear quickly, the mechanical efficiency is low, the pressure loss is large, the volumetric efficiency is small, the oil leakage is large Bad consequences, so it is very important to choose the correct viscosity hydraulic oil.

    Viscosity is generally divided into two types: absolute viscosity coefficient and dynamic viscosity coefficient. The unit of absolute viscosity coefficient is poise (Poise )The unit of dynamic viscosity coefficient is  Stokes  .  

TOP

TOP

TOP

1 Poise = 1 (g / cm) s Cst: CentiStrock    unit:  mm 2 / s

================================================== ===========

n2.  Viscosity index  (VI) P 377 TOP     

           Is the viscosity index refers to a hydraulic oil temperature changes per unit, they produce changes in the relative viscosity ratio of values . Viscosity index is based on US Gulf crude oil with VI = 0 and Penn wax-based crude oil with VI = 100 . The VI value for general use is preferably above 90, such as when used at low temperatures , the VI value must be increased to between 130 and 225 .

 

TOPTOP

TOP

2-2-5  Pollution and treatment of hydraulic oil P381    TOP

There are several reasons for the contamination of hydraulic oil:

n1. The  intrusion of contaminants from outside: hydraulic equipment assembly , the residual number of chips, welding slag, rust, dust and other debris mixed hydraulic assembly, pollution, or vent has debris, dustintrusion.

n2.  Dirt generated inside hydraulic components: After long-term use of hydraulic equipment, due toComponentsThe metal powder and the fragments such as tightness and O -ring produced by the abrasionare chemically changed with hydraulic oil under high temperature and high pressure to form colloidal debris.

n3.  Leakage of hydraulic equipment: Improper piping in hydraulic equipment causes water vapor, dust, airand other debris to penetrate into the hydraulic system. Therefore, when abnormal phenomena are found in the hydraulic oil, new oil must be replaced immediately.

n4.  Deterioration of hydraulic oil: oil temperatureHydraulic oilThe greatest impact, so when the hydraulic pump is running, you must always pay attention to the change in oil temperature.

================================================== ===========

2-2-6  Deterioration Method of Hydraulic Oil P381    TOP
               The specific gravity, flash point, moisture, color, viscosity, sediment, etc. of the hydraulic oil must be regularly checked .
   Generally judge the deterioration of hydraulic oil:
n1.  Visually determine the degradation method
n2.  Characteristic test of hydraulic oil

TOP

TOP

================================================== ===========

n1. The  flash point is high.
n2.  Select the viscosity index VI value above 90 .
n3.  Good defoaming properties.
n4.  Good rust resistance.
n5. The  filler is not easy to corrode.
n6. It  has good lubricity when the use conditions such as pressure and temperature change.
n7.  Good separation of moisture and dirt.
n8.  Not easy to oxidize.
n9. The  color is transparent.
n10.  Chemical stability.

================================================== ===========

 TOP

Goto Zulie teacher teaching network gas hydraulic control practice

GOTO Chapter 3 Hydraulic Pump

FIN